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Core Configurations & Technical Specifications
Equipment Models
| Model | Truck Unloader Type | Belt Width | Capacity | Key Functional Configurations |
|---|---|---|---|---|
| ZRLS-TU1400 | Wheeled Chassis | 1400 mm | 200-1000 t/h | Remote control, dual/quad-lane ramps, hydraulic/manual adjustment |
| ZRLS-TU1800 | Wheeled Chassis | 1800 mm | 600-1800 t/h | Remote control, dual/quad-lane ramps, hydraulic/manual adjustment |
| ZRLD-TU1400 | Tracked Chassis | 1400 mm | 200-1000 t/h | All-terrain adaptability, mining-grade anti-slip design |
| ZRLD-TU1800 | Tracked Chassis | 1800 mm | 600-1800 t/h | Heavy-duty continuous operation, harsh-condition compatibility |
Key Component Design
Heavy-Duty Chassis System
- Wheeled/Tracked Versions: Road transfer speed of 30 km/h (wheeled); stable operation on muddy or sloped terrain (15° gradient) (tracked).
- Hydraulic Support Structure: Equipped with pneumatic brakes, indicator lights, and fenders. Maximum unloading height of 6. 3 meters, with optional hydraulic lifting jacks.
Low-Profile Receiving Hopper
- Wide Customizable Hopper: Width range 3. 5-5. 7 meters, compatible with dump trucks, loaders, and excavators. Powered by 5. 0-7. 5 kW electric/hydraulic units.
- Smart Screening System: Optimized mesh for aggregates and minerals to reduce blockages and material loss.
Conveyor frame & Drive
- High-Strength Conveyor Belt: EP100 (5+4+2) to EP200 (6+4+3) wear-resistant layers, with on-site vulcanized joints for extended lifespan.
- Dual Drive Head System: Dual 11 kW motors (1800 RPM, TEFC 3/60/460) paired with FLENDER/SEW gear reducers and reverse braking for safety.
- Ceramic-Coated Drums: 20-inch (508mm) drive drum with Haerbin® bearings, belt speed adjustable from 1-4 m/s.
Intelligence & Customization
- Remote Control: Truck unloader supports wireless start/stop and optional Industrial IoT (IIoT) remote monitoring.
- Power Options: 380-460V three-phase power supply or customized onboard diesel generator (for off-grid scenarios).
- Add-Ons: Belt cleaners, discharge covers, hydraulic chassis lifting cylinders, and more.
▲ Modular design ensures easy maintenance, with 60% improved access to critical components
Core Advantages
High-Efficiency Unloading
- Direct integration with dump trucks enables single unloading cycles 8 minutes, reducing port vessel berthing time by 50%.
- Tracked truck unloader models (ZRLD series) replace short-haul transport in mines, lowering logistics costs by 30% per ton.
Full-Scenario Adaptability
- Wheeled Truck Unloader: Rapid deployment at ports/warehouses; Tracked Truck Unloader: Stable operation in muddy mines or coastal salt-spray environments.
- High-temperature-resistant belts (300°C) for steel mill sintered ores; ATEX-certified models for hazardous chemical handling.
Extended Lifespan
- High-chromium alloy rollers (150,000-hour lifespan) + IP66-rated bearings reduce failure rates by 40% in harsh conditions.
- Hopper wear liners last up to 6,000 hours, cutting maintenance costs by 50%.
Eco-Smart Operation
- Variable frequency drives save 25% energy; dust suppression systems (<10 mg/m³) meet EU/US environmental standards.
- Precision flow control (<0.5% error rate) ensures zero contamination in grain storage, compliant with FDA/CE certifications.
▲ Simplified unloading process shortens truck cycle times, accelerates material flow, and boosts productivity
Application Scenarios
| Scenario | Solution | Customer Value |
|---|---|---|
| Ports | Integrated with mobile shiploaders for automated "unload-stack-load" workflows | Annual demurrage savings exceeding $2 million |
| Mines/Quarries | Tracked truck unloader chassis directly feeds crushers, eliminating 20 short-haul trucks | 30% lower per-ton cost, 3x longer maintenance intervals |
| Grain Silos | Fully enclosed hopper + smart flow control, 5,000 tons daily throughput | 99% dust recovery,<0.3% moisture variance |
| Steel/Chemical Plants | High-temperature/explosion-proof models handle sintered ores and hazardous chemicals | 100% operational safety,<30-second material切换 |
Request a Custom Solution
Zoomry offers free on-site surveys, 3D simulations, and trial services to deliver cost-effective solutions tailored to your site conditions and production needs.
