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Filter Disc Specifications and Customization
- Material Selection: JD Hardware Wire Mesh Co., Ltd offers a diverse range of materials for filter discs. The selection includes robust Stainless steel wire, ideal for high-strength requirements; Stainless steel sintered for enhanced filtration efficiency; Brass wire, known for its corrosion resistance; Phosphor copper wire mesh, offering superior flexibility; Nickel Wire Mesh, favored for its thermal and electrical conductivity; Monel Mesh, recognized for its excellent corrosion resistance in marine environments; and Inconel Mesh, sought after for its ability to withstand extreme temperatures. This variety ensures that each filter disc can be tailored to the specific environmental and operational needs of our clients.
- Shapes and Sizes: Our filter discs come in multiple shapes and sizes: Round shapes range from a compact diameter of 44mm, suitable for smaller applications, up to a substantial 600mm for larger scale operations. Ring-shaped discs offer inner diameters from 18mm to a generous 250mm, with outer diameters stretching from 50mm to 350mm, catering to a broad spectrum of industrial needs. Rectangular shapes are available in widths from 50mm to 100mm and lengths from 60mm to 400mm, providing versatility for different filtering environments. These precise dimensions ensure optimal fit and functionality in various applications.
- Thickness and Mesh Size: Thickness options range from 0.1mm to 6mm, and mesh sizes are available from 10 mesh to 635 mesh. These variations allow for tailored filtration capabilities, from coarse to fine, depending on the specific requirements of the application.This extensive range in thickness and mesh size allows for exceptional customization, ensuring that each filter disc is perfectly suited to its intended application, whether it requires coarse or fine filtration.
- Structure and Techniques: We offer Single, Double, and Multi-layer structures, with or without frames, and with options for spot-welded or non-spot-welded construction. Single Layer structures offer simplicity and cost-effectiveness, Double Layer structures provide added strength and durability, and Multi-layers offer superior filtration capabilities. These choices provide different levels of strength and filtration efficiency, catering to various industrial demands.
- Customization: Understanding that every industry has unique requirements, JD Hardware Wire Mesh Co., Ltd provides bespoke customization for filter discs. Clients can specify their exact needs in terms of material, shape, size, thickness, mesh size, structure, and fabrication technique. This level of customization ensures that each filter disc is precisely engineered to provide optimal performance in its specific application, whether in standard industrial processes or in specialized environments.
Filter Disc Advantages
- Precision Manufacturing: Using advanced technology for a firm weave and regular mesh, ensuring reliable filtration.
- Robust Performance: Resistant to friction, corrosion, and high temperatures, suitable for tough environments.
- Efficient Filtration: Designed to effectively remove impurities from liquids or gases, ensuring process purity.
- Easy Maintenance: Designed for straightforward cleaning, enhancing longevity and consistent performance.
- Cost-Effective: Offers an economical filtration solution, especially with reusable materials.
- Precision in Filtration: Capable of removing very fine particles, ideal for high-precision applications.